CMMS Maintenance Module

Master Preventive Maintenance & Asset Management

Digital maintenance management for industrial automation. Schedule PMs, track work orders, manage assets, and eliminate unplanned downtime—all in one powerful platform.

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5,458
Hours saved annually
98%
PM compliance rate
2.73
FTE equivalent saved

PM Schedule Dashboard

Live Preview
🤖
Robot Cell 4 - Monthly PM
Fanuc R-2000iC • Tech: M. Johnson
Due Today
Line 2 PLC - Quarterly PM
Allen-Bradley ControlLogix • Tech: S. Chen
Overdue
👁️
Vision Station 3 - Weekly PM
Cognex In-Sight • Tech: L. Wang
Completed
🛡️
Safety System - Monthly Inspection
Light Curtains & E-Stops • Tech: J. Smith
Jan 25

Complete Maintenance Management

Everything you need to schedule, execute, and track preventive maintenance across your automation assets.

📅

PM Schedule Matrix

Master scheduling showing all equipment, frequencies, last completed dates, next due dates, and assigned technicians.

📋

Digital PM Checklists

Equipment-specific checklists for robots, PLCs, vision systems, servo drives, and safety equipment.

🎫

Work Order Management

Digital job tickets with equipment ID, problem description, parts used, labor hours, and completion tracking.

🔔

Automated Alerts

Smart notifications for upcoming PMs, overdue tasks, and backlog items sent to technicians and supervisors.

📊

Compliance Reporting

Automated PM compliance reports, equipment history, and KPI dashboards for management review.

Supervisor Sign-Off

Digital verification sheets confirming work quality with electronic signatures and timestamps.

Equipment-Specific Maintenance Forms

Comprehensive digital checklists designed for each type of automation equipment.

🤖

Robot PM Checklist

Multi-page forms covering all robot maintenance requirements

  • Joint lubrication verification
  • Brake test results
  • Mastering/calibration checks
  • Cable condition inspection
  • Teach pendant functionality
  • E-stop testing

PLC/Control System PM

Control system maintenance and diagnostics

  • Battery voltage/replacement
  • I/O module status verification
  • Communication diagnostics
  • Backup verification
  • Firmware documentation
  • Heat sink/fan cleaning
👁️

Vision System PM

Camera and inspection system maintenance

  • Lens cleaning logs
  • Lighting intensity measurements
  • Camera alignment verification
  • Reference part validation
  • Software backup confirmation
  • Enclosure seal inspection
⚙️

Servo Drive PM

Drive and motor maintenance forms

  • Fan operation verification
  • Capacitor age tracking
  • Heat sink cleaning
  • Parameter backup logs
  • Regenerative resistor inspection
  • Connection torque checks
🛡️

Safety System Inspection

Safety-critical equipment verification

  • Light curtain alignment
  • E-stop function testing
  • Safety relay verification
  • Guard interlock testing
  • Safety PLC diagnostic logs
  • Safety mat testing
📝

Work Order Forms

Digital job tickets and tracking

  • Equipment identification
  • Problem description
  • Parts used tracking
  • Labor hours recording
  • Completion status
  • Supervisor verification

Streamlined Work Order Management

Replace paper-based job tickets with digital work orders that capture everything—from initial request to completion verification.

🎫

Quick Work Order Creation

Create work orders in seconds with equipment lookup and template selection

📦

Parts & Inventory Tracking

Link spare parts usage to work orders with automatic inventory updates

⏱️

Labor Time Recording

Track technician hours with start/stop timers and multiple tech support

📱

Mobile Access

Complete work orders on tablets or phones directly on the plant floor

Active Work Orders

WO-2026-0847 High
Robot Cell 2 - Axis 4 Fault
🤖 Fanuc M-20iA 👤 M. Johnson ⏱️ 2.5 hrs
WO-2026-0848 Medium
Vision System - Intermittent False Rejects
👁️ Cognex IS7802 👤 L. Wang ⏱️ 1.0 hrs
WO-2026-0849 Low
HMI Screen Replacement - Station 5
🖥️ Allen-Bradley PV+ 👤 S. Chen ⏱️ 0.5 hrs

Interactive PM Schedule Matrix

Complete visibility into your preventive maintenance schedule across all equipment.

Equipment Asset Tag PM Type Frequency Last Completed Next Due Assigned To Status
Fanuc R-2000iC Robot ROB-L4-001 Full PM Monthly Dec 20, 2025 Jan 20, 2026 M. Johnson !
AB ControlLogix PLC PLC-L2-001 Battery/Backup Quarterly Oct 15, 2025 Jan 15, 2026 S. Chen !
Cognex Vision System VIS-L3-002 Lens/Lighting Weekly Jan 20, 2026 Jan 27, 2026 L. Wang
Siemens S120 Drive DRV-L1-003 Fan/Capacitor Semi-Annual Jul 10, 2025 Jan 10, 2026 J. Martinez !
Safety Light Curtain SAF-L4-001 Alignment/Test Monthly Jan 5, 2026 Feb 5, 2026 J. Smith

Calculate Your Maintenance ROI

See how much time and money you can save by digitizing your preventive maintenance scheduling and execution.

Eliminate Paper Checklists

Digital forms auto-populate equipment data and track completion

Automated Scheduling

PM schedules auto-generate based on frequency and last completion

Reduce Unplanned Downtime

Proactive maintenance catches issues before failures occur

Instant Compliance Reports

Generate PM compliance metrics in seconds, not hours

Estimate Your Annual Savings

Hours Saved on PM Scheduling 450
Hours Saved on Paperwork 900
Hours Saved on Reporting 312
Estimated Annual Savings $74,790

Current Manual Process Time Estimates

Annual manpower typically spent on maintenance documentation without a digital solution.

Activity Hours/Day Days/Year Annual Hours FTE Equivalent
PM Scheduling/Coordination 2-4 250 500-1,000 0.25-0.5
PM Form Completion (Field) 4-8 250 1,000-2,000 0.5-1.0
Work Order Creation/Management 2-4 250 500-1,000 0.25-0.5
PM Data Entry/Filing 2-3 250 500-750 0.25-0.38
Compliance Reporting 2-4 52 104-208 0.05-0.1
Backlog Management 1-2 250 250-500 0.12-0.25
TOTAL 2,854-5,458 1.42-2.73

💡 Key Insight: Organizations spend 2,854-5,458 hours annually on manual maintenance documentation—equivalent to 1.42-2.73 FTE. MaintainPro can reduce this by 50-70% while improving PM compliance rates from typical 60-70% to over 95%.

Ready to Optimize Maintenance?

Join leading manufacturers who have eliminated reactive maintenance and achieved 98%+ PM compliance.