Spare Parts Simplified

SPIS transforms spreadsheet-based spare parts tracking into a centralized digital system—managing robot components, PLCs, vision systems, and critical spares with real-time visibility and automated reorder alerts.

Inventory Dashboard Live Sync
2,847
Total SKUs
$1.2M
Inventory Value
24
At Reorder Point
8
Critical Low
Recent Activity
R2-SRV-001 Issued to Line 3
PLC-CPU-042 PO Created
VIS-CAM-017 Received
70%
Reduced Search Time
25%
Lower Inventory Costs
0.5-1
FTEs Saved Annually
99%
Parts Availability

Complete Spare Parts Management

From stock requisition to obsolescence review, SPIS provides the digital infrastructure modern maintenance teams demand.

📦

Spare Parts Master List

Complete inventory database with OEM/internal part numbers, descriptions, locations, quantities, and criticality ratings.

📋

Stock Requisition

Digital forms for parts withdrawal from storeroom with automatic quantity updates and usage attribution.

📊

Parts Usage Logs

Track which parts were used on which equipment with full traceability for cost allocation and failure analysis.

🔄

Cycle Counting

Scheduled physical inventory verification with variance tracking and automatic adjustment workflows.

🛒

Purchase Requisitions

Automated reorder requests when stock hits minimum levels with approval routing and PO generation.

⚠️

Obsolescence Review

Annual assessment of parts for discontinued equipment with replacement recommendations and disposal workflows.

💰

Vendor Quote Comparison

Side-by-side supplier pricing evaluation with lead time, quality ratings, and total cost analysis.

🎯

Critical Spares Analysis

Risk assessment for high-impact components with recommended stock levels based on failure rates and lead times.

🔧

Kit Replenishment

Verification that robot/machine service kits are complete with automatic reorder for missing components.

Track Every Component Category

SPIS manages the full spectrum of automation spare parts—from robot servo motors to safety light curtains.

🤖

Robot Components

  • Servo motors
  • Reducers/gearboxes
  • Cables & harnesses
  • Teach pendants
  • Batteries & encoders
  • Brakes
🔌

PLC Components

  • CPUs
  • I/O modules
  • Power supplies
  • Communication cards
  • Batteries
📷

Vision Systems

  • Cameras
  • Lenses
  • Lighting
  • Cables
  • Controllers
  • Filters

Servo Drives

  • Complete units
  • Cooling fans
  • Capacitor kits
  • Communication cards
🖥️

HMI

  • Touchscreens
  • Backlight assemblies
  • Communication cables
📡

Sensors

  • Proximity
  • Photoelectric
  • Laser
  • Pressure
  • Temperature
🛡️

Safety Devices

  • Light curtains
  • Safety relays
  • Interlocked switches
🔩

General MRO

  • Connectors
  • Fuses & breakers
  • Pneumatic fittings
  • Lubricants

Complete Part Data at Your Fingertips

SPIS maintains a comprehensive database for every spare part, replacing scattered Excel files with a single source of truth for your maintenance team.

Part number (OEM & internal)
Description
Equipment applicability
Manufacturer
Storage location
Quantity on hand
Minimum stock level
Reorder point
Lead time
Unit cost
Last usage date
Criticality rating
Part # Description Qty Status
R2-SRV-001 Fanuc Servo Motor A06B 4 OK
PLC-CPU-042 Allen-Bradley 1756-L83E 1 Reorder
VIS-CAM-017 Cognex IS7802M Camera 2 OK
SRV-DRV-089 Siemens S120 Drive Unit 0 Critical
SNS-PRX-203 Balluff Proximity Sensor 12 OK

Replace Paper with Smart Workflows

SPIS digitizes the manual forms your team uses daily, eliminating lost requisitions and data entry errors.

Stock Requisition

Digital parts withdrawal requests with automatic inventory deduction and equipment attribution.

Barcode/QR scanning for fast lookup
Equipment assignment tracking
Automatic quantity updates
Requestor and approver workflow
Cost center allocation
Part Number
R2-SRV-001
Quantity
1
Equipment
Robot Cell 3 - Fanuc R2000iC
Requestor
J. Martinez
WO #
WO-24-1847

Cycle Count Management

Scheduled physical inventory verification with variance tracking and adjustment workflows.

ABC classification-based count scheduling
Mobile counting with scan verification
Automatic variance calculation
Adjustment approval routing
Accuracy trending reports
Count Zone
Aisle 3 - Bin 12-18
Items
24
System Qty
847
Counted
842
Variance
-5

Critical Spares Analysis

Risk assessment for high-impact components with recommended stock levels based on failure rates.

Equipment criticality scoring
Lead time risk analysis
Failure rate integration from CMMS
Min/max stock recommendations
Insurance spares identification
Part
PLC-CPU-042 (1756-L83E)
Criticality
Critical
Lead Time
12 weeks
Rec. Min
2

Annual Manpower Savings

SPIS eliminates hours of manual inventory tracking, requisition processing, and vendor coordination—freeing your team for critical maintenance work.

Activity Hours/Day Days/Year Annual Hours FTE Equivalent
Inventory tracking/updates 1-2 250 250-500 0.12-0.25
Parts issuance/documentation 1-2 250 250-500 0.12-0.25
Cycle counting 2-4 52 104-208 0.05-0.1
Reorder processing 1-2 250 250-500 0.12-0.25
Vendor coordination 0.5-1 250 125-250 0.06-0.12
Obsolescence review 4-8 12 48-96 0.02-0.05
Total Potential Savings 1,027-2,054 0.49-1.02

Ready to Streamline Spare Parts?

Join manufacturers achieving near-perfect parts availability with automated tracking, reorder alerts, and critical spares analysis.

Request a Demo → Call Sales