SPC Pro transforms manual Excel-based statistical process control into automated real-time monitoring—generating control charts, calculating capability indices, and triggering out-of-control alerts instantly.
From data collection to capability studies, SPC Pro provides the digital infrastructure for world-class quality management.
Automated sample mean and range charts for critical dimensions with real-time plotting and control limit calculation.
Individual and Moving Range charts for low-volume production or destructive testing scenarios with automatic subgrouping.
Attribute data tracking for defect rates from vision systems and inspection stations with variable sample size handling.
Automated calculation of Cp, Cpk, Pp, Ppk with histograms, normality tests, and specification limit visualization.
Automatic UCL/LCL computation with recalculation workflows when processes change and historical limit tracking.
Structured OCAR documentation with Western Electric rules detection, root cause fields, and corrective action tracking.
Digital measurement entry forms with validation, gage integration, and automatic feeding to SPC calculations.
Documentation of control limit recalculations with justification, approval workflow, and audit trail.
Automated weekly/monthly reports with trend analysis, capability summaries, and out-of-control event statistics.
SPC Pro supports the full range of variable and attribute control charts for comprehensive process monitoring.
Track sample means and ranges for continuous measurement data from dimensional inspections, torque values, and process parameters.
Individual measurements with moving range for low-volume production, destructive testing, or batch process monitoring.
Track proportion of defective units from inspection operations with variable or constant sample sizes.
Monitor defect density when multiple defects can occur on each unit, such as surface inspection or weld quality.
SPC Pro automatically calculates process capability indices from your control chart data, providing real-time visibility into process performance against specifications.
SPC Pro digitizes the manual Excel templates your quality team uses daily, ensuring real-time analysis and instant alerts.
Digital data entry forms with validation rules, gage integration capability, and automatic feeding to control charts.
Structured OCAR documentation triggered automatically when control chart violations are detected.
Formal capability study execution with histogram generation, normality testing, and index calculation.
SPC Pro eliminates hours of manual data entry, chart creation, and report compilation—ensuring real-time process visibility while freeing your quality team.
| Activity | Hours/Day | Days/Year | Annual Hours | FTE Equivalent |
|---|---|---|---|---|
| Manual data entry into SPC sheets | 2-6 | 250 | 500-1,500 | 0.25-0.75 |
| Control chart analysis/review | 1-2 | 250 | 250-500 | 0.12-0.25 |
| Capability study execution | 4-8 | 50 | 200-400 | 0.1-0.2 |
| OCAR documentation | 1-2 | 100 | 100-200 | 0.05-0.1 |
| Monthly/weekly SPC reporting | 4-8 | 52 | 208-416 | 0.1-0.2 |
| Total Potential Savings | — | — | 1,258-3,016 | 0.62-1.5 |
Join manufacturers achieving instant SPC visibility with automated control charts, capability analysis, and out-of-control alerts.