Quality Control Information System

Digital Quality Inspection Management

Transform your quality control operations with comprehensive digital inspection management. From First Article Inspection to NCMR processing, QCIS delivers complete traceability and real-time quality visibility.

Quality Dashboard — Live Connected
1,247
Parts Passed
13
Non-Conform
28
Pending FAI
156
CMM Runs
First Pass Yield (FPY) 98.7%
Target: 98.0% ▲ 0.7% vs target
100%
Digital Traceability
75%
Faster FAI Processing
1.4-2.75
FTEs Saved Annually
0
Missing Inspections

Complete Quality Control Suite

Eight integrated modules covering every aspect of manufacturing quality inspection, from receiving through final shipment.

📋

FAI Reports

Multi-page First Article Inspection reports with 20-50+ data points, engineering spec comparison, and digital sign-off.

🔍

In-Process Inspection

Hourly and shift-based inspection sheets for dimensional measurements, visual inspection, and go/no-go gauge readings.

Final Inspection

End-of-line verification checklists covering functionality, cosmetics, labeling, and packaging requirements.

👁️

Vision Verification

Daily vision system logs for camera calibration, lighting verification, master part validation, and reject tracking.

📐

CMM Run Sheets

Complete CMM tracking with part identification, operator logging, program selection, and disposition management.

⚠️

NCMR Processing

Non-Conforming Material Reports with photos, measurements, root cause analysis, and disposition decisions.

📦

Receiving Inspection

Incoming material verification against purchase orders and specifications with supplier quality tracking.

📊

Gage R&R Studies

Measurement system analysis documentation with multiple operators, trials, and statistical analysis.

Comprehensive Inspection Coverage

From first article to final shipment, QCIS ensures quality at every stage of your manufacturing process.

📋

First Article Inspection

Multi-page FAI reports documenting initial production run measurements against engineering specifications. Typically captures 20-50 data points per part with full dimensional analysis.

20-50 Data Points
100% Spec Coverage
🔍

In-Process Inspection

Hourly and shift-based forms where operators record dimensional measurements, visual inspection results, and go/no-go gauge readings throughout production.

Hourly Frequency
Real-time Data Entry

Final Inspection

End-of-line verification forms covering functionality testing, cosmetic evaluation, labeling accuracy, and packaging integrity before shipment.

100% Lot Coverage
4-Point Verification
📦

Receiving Inspection

Incoming material verification against purchase orders and specifications. Tracks supplier quality performance and certifications.

PO Verification
Cert Tracking
👁️

Vision System Verification

Daily and shift logs recording camera calibration checks, lighting verification, master part validation, and false reject/accept tracking.

Daily Calibration
F/R Tracking
📐

CMM Measurement

Coordinate Measuring Machine run sheets tracking which parts were measured, by whom, program used, and final disposition.

±0.001" Precision
Full Traceability

Streamlined Inspection Workflows

Replace paper forms with intelligent digital workflows that guide inspectors and ensure complete data capture.

FAI-2024-0847 Pass
DIM-001
12.502
12.50 ±0.02
DIM-002
8.748
8.75 ±0.03
DIM-003
25.001
25.00 ±0.01
DIM-004
6.287
6.25 ±0.02
DIM-005
15.499
15.50 ±0.02
DIM-006
3.175
3.18 ±0.01
DIM-007
45.003
45.00 ±0.01
DIM-008
9.999
10.00 ±0.02

First Article Inspection Reports

Comprehensive digital FAI reports capturing all dimensional and specification requirements with automatic pass/fail determination and deviation analysis.

20-50 Data Points Spec Comparison Photo Attachment Digital Sign-off
NCMR Queue 3 Active
NCMR-4521 Bracket Assy P/N 7842
Open
NCMR-4520 Housing P/N 3291
Review
NCMR-4519 Shaft P/N 5610
Closed

Non-Conforming Material Reports

Complete NCMR workflow from defect identification through disposition. Document defects with photos, measurements, root cause analysis, and corrective actions.

Photo Documentation Root Cause Disposition Tracking MRB Integration

Coordinate Measuring Machine Management

Complete CMM run sheet digitization tracking every measurement session. Capture part identification, operator information, program selection, and disposition decisions with full traceability.

📝
Program Tracking
👤
Operator Logging
📊
Results Export
Disposition Mgmt
CMM Run Sheet — Today 12 Parts
Part ID Program Operator Result
SN-847521 PROG-421 J. Martinez ✓ Pass
SN-847522 PROG-421 J. Martinez ✓ Pass
SN-847523 PROG-421 J. Martinez ✗ Fail
SN-847524 PROG-108 R. Chen ✓ Pass
SN-847525 PROG-108 R. Chen ✓ Pass
Gage R&R Study Results
Repeatability (EV) 12.4%
Reproducibility (AV) 8.2%
Total Gage R&R 14.8%
Measurement System Acceptable (<30%)

Gage R&R Study Management

Comprehensive measurement system analysis documentation with multiple operators and trials. Automatically calculate repeatability, reproducibility, and total gage R&R with acceptance criteria evaluation.

Multiple operator study support
Automatic %GRR calculation
Part variation analysis (PV)
Distinct categories (ndc) computation
AIAG acceptance criteria

Annual Manpower Savings

Eliminate paper-based quality documentation and free your team to focus on quality improvement, not paperwork.

Activity Hours/Day Days/Year Annual Hours FTE Equivalent
In-Process Inspection Logging 4-8 250 1,000-2,000 0.5-1.0
FAI Documentation 2-4 250 500-1,000 0.25-0.5
Vision System Verification 1-2 250 250-500 0.12-0.25
NCMR Processing 2-4 250 500-1,000 0.25-0.5
Data Compilation & Reporting 2-4 250 500-1,000 0.25-0.5
Total Annual Savings 2,750-5,500 1.4-2.75
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Ready to Transform Your Quality Operations?

Join leading manufacturers who have eliminated paper-based quality documentation and achieved 100% digital traceability.

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