OEE Pro transforms manual spreadsheet tracking into automated Overall Equipment Effectiveness calculations—measuring Availability, Performance, and Quality in real-time to drive manufacturing excellence.
OEE Pro automates the proven Total Productive Maintenance (TPM) framework to quantify manufacturing productivity through three essential metrics.
Measures actual operating time against planned production time, accounting for equipment failures, setup adjustments, and unplanned stops.
Compares actual throughput to theoretical maximum, identifying speed losses from slow cycles, minor stops, and reduced operating speeds.
Ratio of defect-free production to total output, capturing losses from scrap, rework, and startup rejects during stable production.
TPM framework categorizing all equipment losses: breakdowns, setup, idling, reduced speed, defects, and startup yield losses.
From data collection to executive dashboards, OEE Pro provides the digital infrastructure modern manufacturing teams demand.
Digital capture of planned time, actual run time, cycle times, units produced, and quality counts per shift.
Real-time computation of Availability, Performance, Quality, and overall OEE from production floor inputs.
Categorized tracking of availability losses with reason codes, duration logging, and Pareto analysis.
Documentation of reduced speed operations, minor stoppages, and performance gap identification.
Capture small stoppages below standard reporting thresholds that accumulate to significant losses.
TPM-aligned categorization of all losses into the standard framework for improvement targeting.
Comparison of actual OEE against goals by line, cell, shift, and product with variance alerts.
Visual breakdown of loss categories showing the cascade from theoretical to actual OEE performance.
OEE Pro digitizes the manual forms manufacturers use daily, eliminating data entry errors and calculation mistakes.
Comprehensive digital capture replacing paper-based shift logs with automatic calculations and validation.
Structured breakdown of availability losses with standardized reason codes and duration tracking.
Plant-wide consolidation reports aggregating OEE across production lines, shifts, and time periods.
OEE Pro categorizes all equipment losses into the standard TPM framework for targeted improvement initiatives.
Unplanned equipment failures requiring repair, replacement, or reset before production can resume.
Changeover time between products including setup, warmup, and fine-tuning before quality production.
Short stoppages from jams, obstructions, misfeeds, and cleaning not categorized as downtime.
Running below ideal cycle time due to wear, operator caution, material issues, or equipment problems.
Scrap and rework during stable production from in-process defects requiring correction or disposal.
Reduced yield during startup, warmup, and changeover until stable production parameters achieved.
OEE Pro eliminates hours of manual data collection, calculation, and reporting—freeing your team for improvement work.
| Activity | Hours/Day | Days/Year | Annual Hours | FTE Equivalent |
|---|---|---|---|---|
| Production data collection | 2-4 | 250 | 500-1,000 | 0.25-0.5 |
| OEE calculation/verification | 1-2 | 250 | 250-500 | 0.12-0.25 |
| Loss categorization/analysis | 1-2 | 250 | 250-500 | 0.12-0.25 |
| Daily OEE reporting | 0.5-1 | 250 | 125-250 | 0.06-0.12 |
| Weekly/monthly OEE summaries | 2-4 | 52 | 104-208 | 0.05-0.1 |
| Improvement action tracking | 1-2 | 250 | 250-500 | 0.12-0.25 |
| Total Potential Savings | — | — | 1,479-2,958 | 0.72-1.47 |
Join manufacturers achieving world-class OEE with automated calculations, real-time dashboards, and actionable loss analysis.