CMMS Compliance Module

Streamline IQ/OQ/PQ Validation

Digital validation protocols for industrial automation. Manage Installation, Operational, and Performance Qualification with complete traceabilityβ€”ensuring compliance from day one.

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16,200
Hours saved annually
100%
FDA/GMP compliant
8.1
FTE equivalent saved

Validation Progress

Project VAL-2026-001
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Installation Qualification (IQ) 100%
8 of 8 forms completed β€’ Approved Jan 15
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Operational Qualification (OQ) 75%
6 of 9 tests completed β€’ In Progress
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Performance Qualification (PQ) 40%
2 of 5 runs documented β€’ Scheduled

Complete IQ/OQ/PQ Protocol Management

A structured approach to equipment validation ensuring your automation systems meet all regulatory and quality requirements.

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Installation Qualification

IQ Protocol

Verify that equipment is installed correctly according to specifications and manufacturer requirements.

  • Equipment identification checklist
  • Utility verification forms
  • Software installation verification
  • Safety system installation check
  • Calibration certificate collection
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Operational Qualification

OQ Protocol

Confirm that equipment operates as intended across all specified operating ranges.

  • Functional test protocols
  • Robot performance tests
  • PLC logic verification
  • Safety function testing
  • Boundary & failure mode testing
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Performance Qualification

PQ Protocol

Demonstrate that equipment consistently produces results meeting predetermined specifications.

  • Production run documentation
  • Process capability studies
  • Cycle time verification
  • Quality output documentation
  • Endurance testing records

Complete Validation Management

Everything you need to manage validation protocols, documentation, and compliance tracking.

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Protocol Templates

Pre-built IQ/OQ/PQ protocol templates designed for automation equipment including robots, PLCs, vision systems, and safety devices.

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Traceability Matrix

Automatic mapping of requirements to test cases ensuring complete coverage and easy audit preparation.

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Deviation Management

Structured deviation reporting when tests fail or differ from expected results, with root cause tracking.

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Electronic Signatures

21 CFR Part 11 compliant electronic signatures with complete audit trails for all approvals.

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Summary Reports

Auto-generated validation summary reports with executive dashboards and compliance metrics.

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Protocol Amendments

Controlled change management for approved validation protocols with version tracking.

IQ Documentation Forms

Comprehensive forms to verify proper installation of automation equipment.

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Equipment Identification

Serial numbers, model numbers, software versions for all automation components

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Utility Verification

Electrical, pneumatic, and network connectivity verification

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Component Verification

Confirmation all ordered components received and installed

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Documentation Review

Verification manuals, drawings, certificates are complete

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Software Installation

PLC, robot, vision, and HMI software verification

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Calibration Certificates

Compiled certificates for all calibrated components

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Network Configuration

IP addresses, device names, communication settings

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Safety System Installation

E-stops, light curtains, interlocks properly installed

OQ Test Protocols

Functional testing documentation to verify equipment operates as intended.

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Functional Test Protocols

Step-by-step test procedures with pass/fail criteria

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Robot Performance Tests

Repeatability, accuracy, and payload verification

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Vision System Tests

Gage R&R, measurement accuracy, inspection reliability

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PLC Logic Verification

I/O testing, sequence verification, alarm testing

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Safety Function Testing

E-stop response, safety circuit verification

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Communication Testing

Network communication, data exchange verification

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Environmental Testing

Temperature, humidity, vibration response

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Boundary Testing

Operation at specification limits

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Failure Mode Testing

Response to induced faults

PQ Documentation

Production performance validation to ensure consistent quality output.

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Production Run Documentation

Sustained operation at production speeds

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Process Capability Studies

Statistical validation of process performance (Cp, Cpk)

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Cycle Time Verification

Confirmation of throughput requirements

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Quality Output Documentation

Defect rates during validation runs

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Endurance Testing Records

Extended run documentation

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Validation Summary Report

Executive summary of qualification results

Supporting Documentation

Complete your validation packages with essential supporting documents that ensure audit readiness and regulatory compliance.

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Deviation Reports

Documentation when tests fail or differ from expected results

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Test Equipment Verification

Calibration status of equipment used during validation

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Traceability Matrices

Requirements to test case mapping

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Protocol Amendment Forms

Changes to approved validation protocols

Requirements Traceability Matrix
Requirement IQ OQ PQ
REQ-001: Robot Repeatability Β±0.02mm βœ“ βœ“ βœ“
REQ-002: Cycle Time ≀30 seconds βœ“ βœ“ ⏳
REQ-003: Vision Gage R&R ≀10% βœ“ βœ“ ⏳
REQ-004: Safety Circuit Response ≀100ms βœ“ βœ“ βœ“
REQ-005: Process Capability Cpk β‰₯1.33 βœ“ βœ“ ⏳

Calculate Your Validation ROI

See how much time and money you can save by digitizing your IQ/OQ/PQ validation protocols and documentation.

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Eliminate Redundant Documentation

Reuse protocol templates across similar equipment

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Automated Traceability

Auto-generate requirement-to-test matrices

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Instant Audit Readiness

Complete validation packages at your fingertips

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Reduce Administrative Burden

Free up 1.32-8.1 FTE for higher-value engineering work

Estimate Your Annual Savings

Hours Saved on Protocol Development 1,560
Hours Saved on Execution/Documentation 2,880
Hours Saved on Deviation Management 384
Estimated Annual Savings $361,800

Current Manual Process Time Estimates

Annual manpower typically spent on validation documentation without a digital solution.

Activity Hours/Project Projects/Year Annual Hours FTE Equivalent
IQ Protocol Development 40-80 5-15 200-1,200 0.1-0.6
IQ Execution/Documentation 80-160 5-15 400-2,400 0.2-1.2
OQ Protocol Development 80-160 5-15 400-2,400 0.2-1.2
OQ Execution/Documentation 160-320 5-15 800-4,800 0.4-2.4
PQ Protocol Development 40-80 5-15 200-1,200 0.1-0.6
PQ Execution/Documentation 80-160 5-15 400-2,400 0.2-1.2
Deviation Management 8-24 20-50 160-1,200 0.08-0.6
Summary Report Creation 16-40 5-15 80-600 0.04-0.3
TOTAL β€” β€” 2,640-16,200 1.32-8.1

πŸ’‘ Key Insight: Organizations spend 2,640-16,200 hours annually on validation documentationβ€”equivalent to 1.32-8.1 FTE. ValidateIQ Pro can reduce this by 50-70% through protocol templates, automated traceability, and streamlined deviation management.

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Join leading manufacturers who have cut validation time in half while achieving 100% FDA/GMP compliance.